China Custom High Quality Conveyor Chain

Product Description

Product Description

 

Conveyor Chains

Bush roller chain (used in U type scraper conveyor)

Bush roller chain (used in horizontal scraper conveyor)

Chains adopt high quality medium-carbon alloy steel,chain plate material is 40Mn, pin and roller material is 40Cr.
High quality material and good heat treatment guarantee excellent anti-shearing force and tensile strength during working and have good looking.
Model: GLF For TGSS flat scraper conveyor, install flat scrapper

NOTE: Other specifications which are not listed above can be made to customs’specifications.

Ring Chain

Drag Conveyor Type Ring Chain Type Pitch
P(mm)
Diameter
d(mm)
Length
L1(mm)
Width
W(mm)
Flight Type Wing Width
L(mm)
Flight Width 
H(mm)
GSS16 D10-55-13 55 10 74 32.5 HF16 148 43.5
GSS20 D10-55-13 55 10 74 32.5 HF20 188 43.5
GSS25 D10-55-13 55 10 74 32.5 HF25 225 43.5
GSS32 D14-70-18 70 14 95 45 HF32 300 54.5
GSS40 D14-70-18 70 14 95 45 HF40 382 54.5

Note: The installation spacing of the nylon scraper is 4 links. We suggest every 4-6pcs of nylon scraper add 1 PU scraper to better remove the material residue in the scraper slot.
 

Packaging & Shipping

 

 

Certifications

 

Company Profile

 

 

Main Product Catalogue

 

FAQ

Q: Are your manufacturer or trading company?
A: ZheJiang CHINAMFG is a leading and professional manufacturer of grain conveying equipment accessories over 10 years in China.

Q: What is your payment term?
A: Our usual payment is 30%TT in advance, 70%TT before shipment (the bill of landing). For small quantity, we also accept other ways after discussion.

Q: Could i buy sample first or small order and is the sample fee refundable?
A: Of course. We accept sample and small order especially for new customs and of course the sample fee will be refundable when order confirmed.

Q: When can delivery from ordering?
A: The delivery time depend on the quantity you ordered, generally about 15-45 days after deposit of payment.

Q: What is the quality of your products?
A: Quality is our corporate culture, we regard product quality as life of our company. We have achieved a lot of certifications to meet customs requirements. As a factory, we can control all process of production 100% and every single product will be tested qualified before shipping.

Q: How long is the warranty of your product?
A: Our warranty period is usually 1 year. But the warranty period can be extended after discussion and agreement.

 

 

 

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Material: Stainless Steel
Structure: Roller Chain
Surface Treatment: Polishing
Samples:
US$ 1/Meter
1 Meter(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

How do you calculate the chain pull force in a conveyor chain system?

The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:

1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.

2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.

3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.

4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.

Once these factors are determined, the chain pull force can be calculated using the following formula:

Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)

It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

What are the signs of wear and tear in a conveyor chain?

Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:

  • Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
  • Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
  • Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
  • Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
  • Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
  • Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.

Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.

China Custom High Quality Conveyor Chain  China Custom High Quality Conveyor Chain
editor by CX 2024-04-30