China factory New Type Round Link Chain with Gear and Bearing Core Components for Conveyor System in Farm Industries

Product Description

Product Description

  Each bearing consists of a pin and a sleeve on which the chain’s rollers rotate. The pins and bushings are case-hardened, allowing them to hinge together under higher pressures and to withstand the load pressures transmitted through the rollers and the shock of the engagement.

Classification:
* Box Scraper Chain
* Drop Forged Chain
* Forked Link Chain
* Roller Chain
* Round Link Chain

                                    Box Scraper Chain                                                                                                 Drop Forged Chain

              Forged Link Chain                                                            Roller Chain                                                               Round Link Chain

Forked Chain/Forged Chain
Forged chains are heavy-duty chains that are manufactured using a forging process. The forging process involves shaping metal by applying compressive forces and heat to a CHINAMFG piece of material, typically steel.
This process provides exceptional strength, durability, and resistance to wear.
The manufacturing process of forged chains involves heating the steel to a high temperature and then shaping it using a combination of mechanical force and dies. 
They are commonly used in heavy-duty applications that require robust and reliable performance including industrial machinery, construction equipment, mining and quarrying, agriculture and farming, and power generation.

Detailed Photos

Features

Item Name Forged Link Chain
Type * 142x50x19 – 142x50x25 – 142x50x29

* 150x50x16
* 160x50x25
* 200x50x25 – 200x60x30 or customized

Chain Material * 20MnCr5, 1.7147, case hardened steel, high wear resistance
* 42CrMo4, 1.7225, trough hardened steel, high tensile load
* AISI 316, 316Ti, 420, stainless steel
* X10CrAlSi7, 1.4713, heat resistant steel, up to to 800°C
Pin Material * 16MnCr5
* X46Cr13

 

Item Name Roller Chain
Type DIN8165 / DIN8167
Chain Type CC005

Design

Customized according to drawing

 

Packaging & Shipping

 

 

 

 

 

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After-sales Service: Provide
Warranty: 2 Years
Structure: Conveyor System
Material: Stainless Steel
Material Feature: Oil Resistant, Heat Resistant, Fire Resistant
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Customization:
Available

|

Customized Request

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

What are the advantages of using a plastic conveyor chain?

Plastic conveyor chains offer several advantages over traditional metal chains. Here are some of the key advantages:

1. Corrosion Resistance: Plastic chains are highly resistant to corrosion, making them ideal for applications in humid or corrosive environments. They do not rust or deteriorate when exposed to moisture or chemicals.

2. Lightweight: Plastic chains are significantly lighter than metal chains, making them easier to handle and install. Their lightweight nature reduces the overall weight of the conveyor system and can result in energy savings during operation.

3. Low Noise Operation: Plastic chains generate less noise compared to metal chains, leading to a quieter working environment. This can be particularly beneficial in industries where noise reduction is important, such as food processing or packaging.

4. Reduced Friction and Wear: Plastic chains have self-lubricating properties, which reduce friction and wear. This results in lower maintenance requirements and longer chain life. The smooth surface of plastic chains also minimizes the risk of product damage during transportation.

5. Flexibility and Modularity: Plastic chains can be easily customized and designed to fit specific conveyor system requirements. They offer flexibility in terms of length, width, and configuration. Additionally, plastic chains are often modular, allowing for easy replacement of damaged or worn-out sections without replacing the entire chain.

6. Cost-Effective: Plastic conveyor chains are generally more cost-effective compared to metal chains. They are often less expensive to manufacture and offer a longer lifespan with minimal maintenance requirements, resulting in lower overall costs.

7. Chemical Resistance: Plastic chains are resistant to a wide range of chemicals, making them suitable for applications where exposure to aggressive substances is a concern. They can withstand contact with oils, acids, alkalis, and various cleaning agents.

Overall, the advantages of using a plastic conveyor chain include corrosion resistance, lightweight design, low noise operation, reduced friction and wear, flexibility, cost-effectiveness, and chemical resistance. These benefits make plastic chains a popular choice in various industries, including food processing, packaging, pharmaceuticals, and logistics.

conveyor

What are the industry standards and regulations for conveyor chains?

In the field of conveyor chains, there are several industry standards and regulations that help ensure safety, performance, and quality. Some of the commonly recognized standards include:

1. ISO 1977:2013 – Conveyor chains, attachments, and sprockets: This International Organization for Standardization (ISO) standard specifies the requirements and dimensions for various types of conveyor chains, attachments, and sprockets used in general industrial applications.

2. ANSI/ASME B29.1 – Precision Power Transmission Roller Chains, Attachments, and Sprockets: This American National Standard Institute (ANSI) standard provides guidelines for the design, dimensions, and performance of roller chains, attachments, and sprockets used in power transmission systems, including conveyor chains.

3. CEMA – Conveyor Equipment Manufacturers Association: CEMA publishes various standards and technical documents related to conveyor systems, including conveyor chains. These standards cover topics such as safety, design, installation, maintenance, and operation of conveyor equipment.

4. OSHA – Occupational Safety and Health Administration: OSHA is a regulatory agency in the United States that sets and enforces safety standards for workplaces. They have specific regulations related to conveyor systems, including requirements for guarding, maintenance, and employee safety.

5. Local and National Building Codes: Depending on the location and application, there may be specific building codes or regulations that dictate the design, installation, and operation of conveyor chains. These codes ensure compliance with safety and structural requirements.

It’s important for conveyor chain manufacturers, system integrators, and end-users to adhere to these industry standards and regulations to ensure the safe and reliable operation of conveyor systems. Compliance with these standards helps to maintain worker safety, promote system performance, and ensure compatibility and interchangeability of conveyor chain components.

China factory New Type Round Link Chain with Gear and Bearing Core Components for Conveyor System in Farm Industries  China factory New Type Round Link Chain with Gear and Bearing Core Components for Conveyor System in Farm Industries
editor by CX 2024-04-17