Product Description
ZheJiang Tang Chen Machinery Equipments Manufacturing Co., Ltd. is Founded in 2011 with registed capital of 25,000,000 CNY, covering a total area of 13.34 hectare including 43000 square meter workshop.The company mainly focuses on the R&D, production and sales of the mould & equipment for precast concrete elements, especially for concrete spun pile and spun pole. Instead of only supplying machinery, we provide integrated solution with value added service, so that customers can easily start production by simply turning the key. Currently the company have exported to Korea, Vietnam, Malaysia, Bangladesh, Cambodia and Indonesia. And have successfully built more than 10 overseas projects.
We are confident we will always be the right choice for you!
Tang Chen manufactures spinning machine specially for producing spun pile and electric pole. Driven by transformer, the spinning machine adopts human-computer interface to control the spinning speed in different technical phases. Therefore, the machine has high precision and is easy to operate. Meanwhile, our company also undertakes to process various kinds of spare parts of spinning machine such as shaft, riding wheel, coupling, bearing pedestal and taper sleeve.
Specifications
| No | Project | unit | Technical Parameter | |
| 1 | Motor | Rate | kw | 45-132 |
| Rotating Speed | r/min | 1000 | ||
| 2 | Running Wheel diameter | mm | 600 | |
| 3 | Running Wheel center distance | Axle Direction | mm | 2000 |
| Radial Direction | mm | 1070 | ||
Manufacturing process
COMPANY INTRODUCTION
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Type: | Transport Machinery |
| Shotcrete Type: | OEM |
| Machining Process: | Processing, Welding, Paiting |
| Structure: | Electrical Motor |
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the maximum allowable tension in a conveyor chain?
The maximum allowable tension in a conveyor chain can be calculated using the following steps:
1. Determine the Chain Pitch:
– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.
2. Determine the Chain Speed:
– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.
3. Calculate the Chain Pull:
– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.
4. Calculate the Required Tension:
– Use the following formula to calculate the required tension:
Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)
– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.
5. Determine the Maximum Allowable Tension:
– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.
6. Compare the Required Tension and Maximum Allowable Tension:
– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.
By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.
How does lubrication affect the performance of a conveyor chain?
Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:
1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.
2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.
3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.
4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.
5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.
6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.
It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.
What are the signs of wear and tear in a conveyor chain?
Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:
- Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
- Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
- Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
- Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
- Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
- Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.
Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.
editor by CX 2024-04-16
China Professional According to Coating Transport Machinery CZPT Design Pile Conveyor Chain
Product Description
ZheJiang Tang Chen Machinery Equipments Manufacturing Co., Ltd. is Founded in 2011 with registed capital of 25,000,000 CNY, covering a total area of 13.34 hectare including 43000 square meter workshop.The company mainly focuses on the R&D, production and sales of the mould & equipment for precast concrete elements, especially for concrete spun pile and spun pole. Instead of only supplying machinery, we provide integrated solution with value added service, so that customers can easily start production by simply turning the key. Currently the company have exported to Korea, Vietnam, Malaysia, Bangladesh, Cambodia and Indonesia. And have successfully built more than 10 overseas projects.
We are confident we will always be the right choice for you!
Tang Chen manufactures spinning machine specially for producing spun pile and electric pole. Driven by transformer, the spinning machine adopts human-computer interface to control the spinning speed in different technical phases. Therefore, the machine has high precision and is easy to operate. Meanwhile, our company also undertakes to process various kinds of spare parts of spinning machine such as shaft, riding wheel, coupling, bearing pedestal and taper sleeve.
Specifications
| No | Project | unit | Technical Parameter | |
| 1 | Motor | Rate | kw | 45-132 |
| Rotating Speed | r/min | 1000 | ||
| 2 | Running Wheel diameter | mm | 600 | |
| 3 | Running Wheel center distance | Axle Direction | mm | 2000 |
| Radial Direction | mm | 1070 | ||
Manufacturing process
COMPANY INTRODUCTION
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Type: | Transport Machinery |
| Shotcrete Type: | OEM |
| Machining Process: | Processing, Welding, Paiting |
| Structure: | Electrical Motor |
| Customization: |
Available
| Customized Request |
|---|
How does a conveyor chain handle inclined or declined conveyance?
A conveyor chain is designed to handle various types of conveyance, including inclined or declined applications. Here’s how a conveyor chain handles these situations:
1. Inclined Conveyance: When a conveyor system is required to move materials uphill, an inclined conveyor chain is used. The chain’s design includes special attachments or cleats that provide additional grip and prevent material from slipping or sliding backward. These attachments are strategically positioned along the chain to ensure effective conveyance on inclines.
2. Declined Conveyance: For conveyors that move materials downhill, a declined conveyor chain is utilized. Similar to inclined conveyance, the chain may have specialized attachments or cleats that help control the speed and prevent material from sliding too quickly. These attachments keep the material in place and ensure a controlled and efficient flow downward.
Both inclined and declined conveyance require careful consideration of the chain’s design, including the type and arrangement of attachments. The size, shape, and weight of the conveyed material also play a role in determining the appropriate chain configuration. It’s important to consult with conveyor chain manufacturers or experts to select the right chain and attachments for specific inclined or declined applications.
How does lubrication affect the performance of a conveyor chain?
Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:
1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.
2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.
3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.
4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.
5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.
6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.
It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.
What are the different types of conveyor chains?
There are several types of conveyor chains available, each designed to meet specific application requirements. Here are some common types of conveyor chains:
- Roller chains: Roller chains are the most commonly used type of conveyor chain. They consist of a series of cylindrical rollers connected by side plates. Roller chains provide smooth and efficient movement and are suitable for medium to heavy-duty applications.
- Double pitch chains: Double pitch chains have larger pitch (distance between the centers of adjacent pins) compared to standard roller chains. They are often used in applications that require slower speeds and lighter loads.
- Hollow pin chains: Hollow pin chains have hollow pins that allow for easy attachment of various accessories or attachments. They are commonly used in conveying applications that require customization or where attachments need to be mounted.
- Apron or slat chains: Apron or slat chains consist of plates or slats that are connected by hinges. They are used in heavy-duty applications where the chain needs to support and carry large loads or withstand harsh environments.
- Plastic chains: Plastic chains are made of durable and lightweight materials such as acetal or polyethylene. They offer benefits such as corrosion resistance, low noise levels, and the ability to work in wet or washdown environments. Plastic chains are commonly used in food processing, packaging, and pharmaceutical industries.
These are just a few examples of conveyor chain types, and there are many other variations available depending on specific application requirements. The selection of the appropriate conveyor chain type depends on factors such as load capacity, speed, environment, and desired functionality.
editor by CX 2024-03-26
China Best Sales Economical Custom Design Industrial Double Pitch Conveyor Chain
Product Description
| MODEL | P | T | t | h | H | b | d |
| S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
| P102-W385 | 102 | 30 | 13 | 27 | 9 | 14 | 14 |
| RUS270 | 123 | 50 | 24 | 46 | 16 | 25 | 20 20.5 |
| Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
| P140 | 140 | 78 | 31 | 50 | 19 | 32 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
| 150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
| P155 | 155 | 79 | 39.5 | 63.5 | 36 | 40.5 | 30 |
| Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
| YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
| A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
| X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
| P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
ZheJiang CZPT Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export.
FAQ
Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.
Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.
Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.
Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Electroplating |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Warranty: | 12 Months Warranty |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does a conveyor chain impact energy efficiency in a system?
A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:
1. Reduced Power Consumption:
– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.
2. Efficient Power Transmission:
– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.
3. Proper Chain Tensioning:
– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.
4. Alignment and Tracking:
– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.
5. Regular Maintenance:
– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.
6. System Design Optimization:
– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.
By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.
What are the design considerations for a long-span conveyor chain conveyor?
Designing a long-span conveyor chain conveyor requires careful consideration of various factors to ensure its efficiency, safety, and reliability. Here are some key design considerations:
1. Conveyor Chain Selection: Choose a conveyor chain that is suitable for long spans and can withstand the required load capacity. Consider factors such as chain material, pitch, strength, and durability to ensure it can handle the anticipated load and operating conditions.
2. Conveyor Structure: The conveyor structure should be designed to provide sufficient support and stability for the long span. Consider factors such as material strength, rigidity, and deflection to ensure the structure can handle the weight of the conveyor chain, the product being transported, and any additional loads.
3. Drive System: Select an appropriate drive system that can efficiently power the long-span conveyor chain. Consider factors such as motor power, speed, torque, and control mechanisms to ensure smooth and reliable operation.
4. Tensioning and Alignment: Proper tensioning and alignment of the conveyor chain are critical for its performance and longevity. Design the system with adequate provisions for tensioning devices and alignment mechanisms to maintain optimal chain tension and alignment throughout the conveyor’s length.
5. Supports and Bearings: Install adequate supports and bearings along the length of the conveyor to reduce chain sagging, minimize friction, and ensure smooth movement. Consider factors such as bearing type, lubrication, and maintenance requirements.
6. Conveyor Controls and Safety: Implement appropriate controls and safety features to monitor and control the operation of the long-span conveyor chain. This may include emergency stop systems, speed monitoring, overload protection, and safety interlocks.
7. Environmental Factors: Consider the environmental conditions in which the conveyor will operate, such as temperature, humidity, dust, and corrosive substances. Select materials and components that can withstand these conditions and implement proper ventilation, dust collection, and corrosion protection measures.
8. Maintenance and Accessibility: Design the conveyor system with ease of maintenance and accessibility in mind. Provide sufficient access points, walkways, and platforms for inspection, cleaning, and maintenance tasks. Consider factors such as lubrication points, conveyor cleaning systems, and easy replacement of worn components.
9. Future Expansion and Flexibility: Anticipate future needs for expansion or modifications and design the long-span conveyor chain conveyor with flexibility in mind. This may include allowing for additional conveyor sections, transfer points, or integration with other equipment.
By considering these design considerations, a long-span conveyor chain conveyor can be efficiently designed and optimized for its intended application, ensuring reliable and cost-effective material handling operations.
What is the load capacity of a conveyor chain?
The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:
- Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
- Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
- Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
- Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
- Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.
The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.
editor by CX 2023-09-07
China wholesaler Economical Custom Design Industrial Double Pitch Conveyor Chain
Product Description
| MODEL | P | T | t | h | H | b | d |
| S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
| P102-W385 | 102 | 30 | 13 | 27 | 9 | 14 | 14 |
| RUS270 | 123 | 50 | 24 | 46 | 16 | 25 | 20 20.5 |
| Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
| P140 | 140 | 78 | 31 | 50 | 19 | 32 | 25 |
| Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
| 150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
| P155 | 155 | 79 | 39.5 | 63.5 | 36 | 40.5 | 30 |
| Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
| YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
| A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
| X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
| P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
ZheJiang CZPT Precision Casting and Forging Inc. was established in 2003, covering an area of 40,000 square meter with 300 employees. In 2571, the company passed the quality management system certification of GB/T 19001-2016 and ISO 9001:2015, and has a number of invention patents.It is a national high-tech enterprise.
Our main products are bucket teeth,side teeth,bucket adapter for excavator and loader; Forged pipe coupling for concrete pump ; Drop forged chain for scraper conveyor, etc. Other casting and forging parts canalsobecustomized accordingto customer drawings. The main materials are alloy steel, high manganese steel, gray iron, ductile iron, etc.
Our company can produce casting range in 0.1kg-2tons, forging range in 0.1kg-100kgs, casting and forging annual capacity of 10,000tons.From productdesign, mold development to heattreatment, machining and spraying, we provide the whole processof internal manufacturing to better control the cost and quality.
ZheJiang Plus Import and Export Trading Co., Ltd. was established in 2571, is Wanxin’s subsidiary, mainly responsible for marketing and export.
FAQ
Q1.Are you a manufacturer or a trading company?
we are totally manufacturer of machinery parts.
Q2.Can i get samples for checking the quality?
we can provide free samples,but you need to pay the freight.
Q3.What’s your MOQ?
For normal prodcuts,we don’t have MOQ.
For customerized products,we will tell you MOQ based on your drawing.
Q4.What’s your delivery time?
it’s about 7-45 days based on your quantity.
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Electroplating |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
| Warranty: | 12 Months Warranty |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:
– Material Selection:
Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.
– Corrosion Resistance Ratings:
Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.
– Environmental Factors:
Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.
– Coating or Surface Treatment:
If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.
– Compatibility with Cleaning Methods:
Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.
– Operational Considerations:
Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.
– Cost-Effectiveness:
Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.
By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.
What are the benefits of using stainless steel conveyor chains?
Stainless steel conveyor chains offer several advantages over other types of chains. Here are some of the key benefits:
1. Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it suitable for applications in harsh environments or industries where frequent washdowns or exposure to moisture is required. It does not rust or corrode like other metals, ensuring a longer lifespan and reliable performance.
2. Strength and Durability: Stainless steel chains are known for their high strength and durability. They can withstand heavy loads, high temperatures, and abrasive materials without deformation or breakage. This makes them ideal for heavy-duty applications where reliability and longevity are crucial.
3. Hygienic and Sanitary: Stainless steel is a non-porous material that is easy to clean and maintain. It is resistant to bacteria, mold, and other contaminants, making it suitable for industries with strict hygiene requirements such as food processing, pharmaceuticals, and medical devices. Stainless steel chains can be thoroughly cleaned and sanitized, reducing the risk of product contamination.
4. Temperature Resistance: Stainless steel chains can withstand a wide range of temperatures, both high and low. They exhibit excellent heat resistance, allowing them to maintain their strength and performance even in extreme temperature conditions.
5. Aesthetic Appeal: Stainless steel chains have a sleek and polished appearance, adding a professional and aesthetic touch to the conveyor system. They are commonly used in industries where visual appeal and brand representation are important, such as retail or luxury goods.
6. Chemical Resistance: Stainless steel is resistant to various chemicals, including acids, alkalis, and solvents. This makes it suitable for applications where contact with corrosive substances is likely.
7. Compatibility with High-Speed Applications: Stainless steel chains can withstand high-speed operations without compromising their structural integrity or performance. They maintain their stability and accuracy even at elevated speeds.
Overall, stainless steel conveyor chains offer corrosion resistance, strength, durability, hygienic properties, temperature resistance, aesthetic appeal, chemical resistance, and compatibility with high-speed applications. These benefits make them a preferred choice in industries such as food and beverage, pharmaceuticals, automotive, and manufacturing, where reliability, cleanliness, and performance are essential.
What are the main components of a conveyor chain?
The main components of a conveyor chain include:
- Chain Links: Chain links are the individual components that make up the conveyor chain. They are typically made of metal and are connected to form a continuous loop. The design and configuration of the chain links can vary depending on the specific application and load requirements.
- Pins: Pins are the cylindrical components that hold the chain links together. They are inserted through the end of each chain link to create a solid connection. Pins are usually made of hardened steel to withstand the forces and friction within the conveyor system.
- Sprockets: Sprockets are toothed wheels that engage with the chain links and provide the driving force to move the conveyor chain. They are typically made of durable materials such as steel or plastic and are designed to match the pitch and profile of the conveyor chain. Sprockets come in various sizes and configurations depending on the desired speed and load capacity of the conveyor system.
- Guide Rails: Guide rails are stationary components installed along the conveyor path to guide and support the movement of the conveyor chain. They help maintain proper alignment and prevent the chain from derailing or deviating from its intended path.
- Tensioners: Tensioners are devices used to maintain the proper tension in the conveyor chain. They ensure that the chain remains taut and engaged with the sprockets, preventing slack or excessive sagging. Tensioners can be adjusted to accommodate variations in chain length and to compensate for wear over time.
- Attachments and Accessories: Depending on the specific application, conveyor chains may include various attachments and accessories. These can include cleats, flights, buckets, or other devices that aid in the movement and handling of specific types of materials. These attachments are typically secured to the chain links at specific intervals or locations.
The combination of these components creates a robust and reliable conveyor chain system capable of efficiently transporting materials in a wide range of industrial applications.
editor by CX 2023-08-09
China supplier Flat Top Engineering Plastic Conveyor Chain (60P) with Free Design Custom
Product Description
| sort | Personal computer 35, Personal computer 40, PC50, PC60 ? |
| Resources | POM+ stainless metal ? |
| Pitch | ?6.35mm, 9.525mm, 12.7mm, fifteen.875mm, 19.05mm ? |
Modest Pitch Roller Chains
Kind: Personal computer 35, Pc 40, PC50, PC60
Resources: POM+ stainless metal
Pitch: 6.35mm, 9.525mm, 12.7mm, 15.875mm, 19.05mm
Color: White
Rewards: limited pitch, minimal sounds, gentle weight,
corrosion resistance, diamagnetic.
Plasic roller chains can be broadly use for eletronic, foods,drugs, chemical industry and so on.
We are maker professionally in plastic leading chains, stainless steel top chains, and other conveyor factors. We have abtained the high quality certification of ISO 9001: 2000, and our merchandise have been marketed to Europe, Middle East, The usa and a lot of other coutries and areas.
Our goods application:
Packaging and conveying sector
Beverage bottling and handling business
Meals and meat processing sector
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CZPT silent roller chain
The advancement of roller chains benefited from the principle of automatic manufacturing released by Henry Ford. Conveyor belts and chains have been all around for centuries, and as Ford expanded the principle of automobile producing, roller chains turned popular. These days, they are utilised in factories and lumber mills to transfer products swiftly, type, and transfer things vertically or horizontally. There are conveyors for other purposes, like sorting and putting products into truck beds.
CZPT roller chain
Established in 1890, the business is the world’s leading maker of high-functionality roller chain techniques. The company focuses on electricity transmission, industrial generation, and the aftermarket. The company uses the maximum top quality resources for its chains and cautiously patterns, manufactures, and assembles every single component. With far more than a century of knowledge, the organization carries on to exceed buyer expectations and market requirements. This is apparent in the chain’s identify and brand.
The company also offers companies a total selection of support choices. These incorporate on-web site maintenance and application engineering. Headquartered in Indianapolis, Indiana, the company supplies chain drive repair and upkeep services. In addition to offering greatest-in-class merchandise, CZPT also offers customized services solutions for any industry. For a lot more details, go to the CZPT web site. Below are some of the advantages of deciding on a CZPT roller chain.
CZPT roller chains reflect a lot of improvements in chain engineering. Its factors are shot-peened with a substantial-speed iron shot to improve toughness and longevity. The chain is also manufacturing unit preloaded, no want to extend and alter prematurely to tighten the chain. In the long run, a high-top quality CZPT roller chain will save you time and income. It is the most durable roller chain on the market. Despite the fact that much more expensive to produce, it will previous longer.
There are a lot of varieties of resources used to construct roller chains. Typical supplies include metal, stainless steel, and brass. The content utilized to make the chain also performs a important role in longevity. In addition to metal, chain producers use distinct heat therapies for their parts. The good quality of the pitch gap fabrication, warmth treatment, and shot peening of the metal impacts the exhaustion strength of the chain. The layout and thickness of the hyperlink plates are also crucial in deciding tiredness power.
CZPT silent chain
The CZPT silent chain is an inverted gear that gets rid of friction in the course of articulation. It is also a non-slip resilient chain. Its design can be customized to go well with different industrial programs. It features a patented use protection technique such as connecting links and stainless steel elements. Here are some of its advantages. There are some professionals and downsides listed here.
The “CZPT” silent chain is pushed by a motor via the PS-1 capsule. The chain runs quietly, is not going to slip or seize everything, and requirements standard lubrication to maintain peak functionality. Weighty motor oil or cup grease is an perfect lubricant. The arrows marked on every single url stage in the direction the chain should shift. Avoid using non-solids greases.
The company’s other merchandise contain a variety of worm gear reducers. CZPT is fully commited to delivering higher-high quality merchandise at cost-effective costs. They also manufacture miter gear reducers, plastic belts, and conveyor chains. You can get in touch with Dalton Bearing for a lot more information on CZPT products. We will assist you decide the right solution for your distinct application. You can also speak to us for more information about our merchandise line.
The CZPT Silent Chain assortment characteristics exclusive “M” gauge pins with large area hardness. It also features superior chain assembly engineering. The firm manufactures CZPT timing chains for bike apps in Japan. Its positive aspects contain sleek and sounds-totally free transmission. Also, it reduces the size. Therefore, it is an excellent decision for motorcycle engines. But be confident to seek the advice of an skilled just before purchasing.
Rexnord Roller Chains
If you are hunting for reputable hefty-obligation roller chains, you have occur to the correct spot. Regal Rexnord has a total line of prestressed roller chains in all measurements and sorts, from solitary to multi-strand, as properly as a broad variety of accessories. Specialty chains are also offered, such as HV and SC chains.
Rexnord’s roller chains are accessible in a variety of dimensions and styles, which includes double pitch push chains for the prolonged heart, low-velocity programs. They are produced of stainless metal for corrosion resistance and are manufacturing facility lubricated for effortless upkeep. Rexnord’s roller chains also attribute armor pins and extensive midsection sidebars for additional protection and sturdiness. It will come in diverse types and configurations for a variety of applications which includes conveyors, elevators, and professional sprinkler programs.
Competitor roller chain
Oil Field Roller Chains Market place analysis report offers a complete analysis of the industry which includes macro and micro traits, pricing analysis, and strategic examination of important rivals. It also consists of an in-depth evaluation of industry trend improvements and important segment identification. It also gives insights into competitive scenarios and drivers driving the marketplace progress. It also addresses the most recent trends and approaches for the foreseeable future of the industry.
To realize the competitive landscape of the Oil Subject Roller Chains market place, the strengths and weaknesses of each and every leading producer should be analyzed. A single of the important measurements of a roller chain is tensile energy, which decides the capability to stand up to a one particular-time load just before breaking. Exhaustion energy, on the other hand, represents the optimum load that a chain can face up to above a extended period of time of time. By evaluating these two efficiency metrics, you can establish the very best manufacturer and sort for your specific needs.
Software of roller chain
A roller chain is a straightforward mechanical energy transmission system consisting of a sequence of brief cylindrical rollers linked with each other by side links and pushed by gears referred to as sprockets. This basic, reliable, and efficient program is frequently utilised to convey materials and is best for a lot of different purposes. This kind of chain is broadly utilised in conveyors and bucket elevators and is available in a assortment of electricity ratings and types.
The most widespread generate chains are the one-strand regular collection with energy scores ranging from .5 to 100 kW. Alternatively, the multi-strand product is a higher overall performance substitute that provides larger electricity ability with no rising chain pitch or line pace. The other is the silent chain, also recognized as the inverted tooth chain. It is created to be noiseless and to eliminate the damaging consequences of stretching. It rides on the enamel of the sprocket and its radius boosts as it moves. It automatically corrects slight pitch changes. It also offers easy, prolonged-long lasting support that runs easily.
A roller chain is made up of 5 simple components: bushings, rollers, and pins. Each and every specific link is held jointly with a pin or bushing. The pin goes through a bushing in the interior website link to prevent rotation. The positive aspects of roller chains make them 1 of the most efficient power transmission and conveying choices. CZPT prides itself on its knowledge and expertise in roller chain purposes. Below are some common uses of roller chains.
Specific purposes demand less than excellent roller chain performance. To meet these difficulties, makers offer you a selection of possibilities. A self-lubricating chain can be employed to maintain the chain clean and minimize dust. Oil-contaminated chains can also be employed for special programs. Other resources, this sort of as stainless steel, can support retard corrosion and boost the use resistance of the chain. Additionally, they can be utilised in a range of environments, this kind of as food processing equipment.
China wholesaler QXG-206 Powder CZPT Line Conveyor Chain with Free Design Custom
Solution Description
QXG-206 Powder Coating Line Conveyor Chain
Obtainable goods:
one) X348, X458, 468H, X678, 698, 698H, F100x16, F100x17, F160x24 drop solid rivetless chain
two)Removable chain , these kinds of as 55,fifty seven,sixty two,seventy four,seventy eight etc?
three)Cast website link : sucha as one hundred and one.6*36*8 , 142*fifty*19,142*50*29,two hundred*50*25 etc?
four)Cat Pilar chain /Cat Pilar chain of 348,458,678 and so on .
five)Attachment of 348,458,678 and so on
We are major provider of Drop Solid Rivetless Chain, fall forged chains, drop cast website link, fall cast conveyor chain, conveyor chain, vehicle assembling line chain, forged scraper chain, fall solid folding chain, removable chain these kinds of as X348 chain, X458 chain, X678 chain, X698 chain(698 chain), P142 chain(scraper chain), P142V chain, P142H chain, P200 chain, P102 chain, P260 chain, P250 chain, detachable chain 51 chain, fifty two chain, fifty five chain, fifty seven chain, 62 chain, seventy four chain, seventy eight chain and so on. We can make as for every your drawing or sample also. Our goods are most competitive and are of higher quality. Our trolley are also most competitive in planet marketplace.
For scraper chain, we can weld the scraper for you or as for every your ask for organize bolt for your nylon scraper and so on. We will create as for each your drawing or sample.Material can be 40Cr, 20CrMnTi, 42CrMo and so on as for every your ask for.
For drop cast suspending chain, there are prolonged pin chain, pusher and so on to meet up with distinct customer’s request.
We also generate special chain and pin and plate as for every customer’s sample or drawing.
We are also supplier of removable chain. Make sure you truly feel free to get in touch with with us and our merchandise are most aggressive in your market.
If you have any need of our products ,?please really feel free of charge to permit me know your depth enquiry and we will supply our best price tag and service for you asap.
In excess of ninety% of our merchandise are exported to Usa, CANADA, JAPAN, KOREA, BRAZIL, AUSTRALIA and so on. You should feel free of charge to speak to with us for your project
Organization Information
HangZhou CZPT Sector Co., Ltd. is a specialised provider of a entire range of chains, sprockets, gears, equipment racks, v belt pulley, timing pulley, V-belts, couplings, machined areas and so on.
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Due to our sincerity in supplying ideal service to our clientele, comprehension of your wants and overriding sense of duty toward filling purchasing requirements, we have acquired the trust of purchasers worldwide. Having accumulated cherished expertise in cooperating with international clients, our items are marketing properly in the American, European, South American and Asian markets.Our merchandise are made by CZPT computerized equipment and gear. In the meantime, our goods are produced in accordance to substantial quality standards, and complying with the intercontinental sophisticated normal conditions.
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With a lot of years’ expertise in this line, we will be dependable by our positive aspects in competitive cost, a single-time supply, prompt response, on-hand engineering assist and great after-sales companies.
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In addition, all our production techniques are in compliance with ISO9001 specifications. We also can design and make non-normal goods to meet customers’ specific specifications. High quality and credit history are the bases that make a company alive. We will give greatest companies and substantial top quality merchandise with all sincerity. If you require any info or samples, remember to make contact with us and you will have our before long reply.
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How to pick a roller chain for a conveyor
When deciding on a roller chain for your conveyor, the easiest way is to refer to the horsepower and RPM charts. The horsepower and rpm of the small push sprocket will decide the dimensions and variety of enamel of the chain. Conveyor chains are accessible in a selection of choices, like relocating products horizontally, vertically, or around a bend radius. When picking a conveyor chain, take into account the purpose of the chain. For illustration, if you happen to be delivering merchandise to customers’ doorsteps, you may decide on chains that can shift goods up and down a hallway or warehouse.
Double pitch
Double pitch roller chains are a well-liked way to generate agricultural equipment. It has two times the pitch of a common roller chain and is best for light-obligation drives. Prolonged pitch boosts performance at reduced speeds, but calls for fewer parts for every foot than normal solitary-pitch chains. When compared to single-pitch roller chains, double-pitch chainplates are more time and are suited for lighter masses. Study on to discover far more about double pitch chains and how they can boost your operation.
The most common variety of conveyor chain is double pitch. It is used in the car elements business, as nicely as in the precision equipment sector. It is created from the identical components as the common travel roller chain, apart from it has lengthier side plates. Double pitch chains are often employed on gradual-relocating conveyors to reduce the tension positioned on them. Industries that frequently use double pitch conveyor chains incorporate airport equipment producers, lumber mills, and fruit packing vegetation.
RS collection roller chains are created from higher-high quality stainless steel. It has exceptional chemical and abrasion resistance and is offered in a assortment of wire lengths. RS sprockets have above thirty tooth. They contain all the essential connection backlinks for effortless installation. PEER Chain delivers double pitch roller chain attachments which includes pre-stretched chains, sprockets, and other attachments.
Double pitch roller chains have numerous positive aspects more than common chains. Double pitch chains have double the pitch, making them best for conveying applications these kinds of as conveyors. In addition to that, it also supplies ANSI-compliant variations. These chains also have free of charge link back links. When buying for a double pitch roller chain, be positive to decide on the a single that suits your requirements and spending budget. They will very last longer and conserve you income in the extended operate.
Double pitch roller chains to ANSI standards characteristic outsized rollers. These chains are very best suited for applications exactly where the item is mounted on top of the chain. They are perfect for agricultural purposes where cotton is on best of the drum. Also, this sort of chain is utilized in light-weight-responsibility conveyors and agricultural apps. You can locate double pitch roller chains in a assortment of dimensions and variations. And, as extended as you know what you want, you are going to be content with the outcomes.
Self-lubricating
Self-lubricating roller chains get rid of the require for manual relubrication, providing prolonged-lasting operation and reducing routine maintenance fees. These chains are particularly well-liked in industries this kind of as the foods and beverage industry, textiles, printing, and sawmills. They can also exchange normal roller chain drives and conveyor chains. Produced to the specific regular ISO R606, these chains are ideal replacements for typical chains. Pc chains are particularly advantageous for foodstuff and beverage creation and packaging purposes because of to their anti-corrosion homes.
Self-lubricating roller chains fulfill ISO, ASME/ANSI, and DIN specifications. They are interchangeable with standard chains of the very same size and condition and can be employed in a variety of industrial purposes. Self-lubricating chains have specific oil-impregnated sleeves to lessen routine maintenance time. These chains are also appropriate for programs exactly where cleanliness is an issue.
Self-lubricating roller chains are created with unique RS attachments. Relatively than a conventional roller chain with an external lubricating ring, this kind of chain retains the lubricant in its bushings. Throughout procedure, the application generates heat, heating the lubricant, which flows out of the pin and bushing region. Therefore, CZPT roller chains are best for specified meals conveying applications.
In addition to self-lubricating roller chains, carbon steel, stainless steel or nickel-plated steel are also obtainable. Self-lubricating roller chains are accessible in different dimensions based on the software, which includes .375″ vast profile straight-chain, extended pin chain, and 4-website link. In addition, these chains are also obtainable in ANSI and BS chain specifications.
Accumulation
Whether or not you need to shift massive or tiny hundreds, accumulating roller chains are a practical answer. This chain conveyor is created with lower back again pressure to transport massive and cumbersome items with nominal sounds. Free-running rollers in the chain support create a sleek develop-up surface. These chains are available in a selection of options, like accumulating rollers of diverse pitches.
The accumulation and launch roller chain 14 contains an upper component 15 and a lower portion sixteen. The upper component 15 rests in the higher subspace 28, while the lower portion 16 rests on the top facet twenty of the profile. As the upper belt fifteen rolls around the accumulation roller chain 14, it aligns with the reduce chain 16 to type a steady acquiring space. This arrangement permits the accumulation roller chain fourteen to rest on the prime floor of the support profile eleven.
A cumulative roller chain consists of a lot of specific areas. Every single part of the chain has an elongated cylindrical condition and is linked to each other by hinged joints. Each chain area also has an accumulation and release roller related therewith. Each and every roller protrudes from the higher aspect twenty and the lower aspect 21 of the chain portion. The accumulation rollers are movable about an axis 22 extending transversely to the longitudinal axis of the chain.
A function of the stacking and releasing roller chain is its simplicity. The conveyor has a profiled part that is forever divided into two cross-sectional areas. The base space is shut from all sides. The higher area accommodates the conveyor line. The contoured portion contains an opening that guides the bottom strap. A shunt can also be inserted among the two sections. The accumulating roller chain technique is a handy and adaptable way to shift bulky products.
There are numerous different types of accumulating roller chains. Some chains have offset rollers for best load distribution. Other people have protection to avert device wear. Some operate without having lubricant, which is a safety gain. In addition to safety, cumulative chains can also provide defense. The side bow version of the accumulation and launch roller chain with offset accumulation and launch rollers is designed for conveyor programs with very little bend radii.
Without bushing
Bushless roller chains are the most common type of industrial chain. They are basic in layout and call for only standard maintenance. Normal servicing includes lubricating, examining dress in, and replacing worn sprockets. For much more information, you should study the pursuing information:
The outer chainplates and the inner chain plates are alternately organized in pairs. The connecting pin extends by means of the hole in the inner website link plate. The rollers hence positioned can be rotated on the connecting pins. Oil supplied between the outer circumferential surfaces of each and every connecting pin serves to lubricate the chain. This technique decreases sounds and wears brought on by collisions amongst inner chain plates and sprockets.
Compared to standard roller chains, bushings roller chains have rollers close to the bushing. These rollers are in rolling make contact with with the sprocket tooth, delivering low friction and superb dress in resistance. To guarantee easy operation, bushings roller chains need to be greased to avert rust and hold the chain properly tensioned. Lubricated chains run smoother and very last more time.
In a bushingless chain, the interior hyperlinks are formed like half bushings and ride on the rollers. The pins go via the outer plate and hook up the inner back links to the rollers. The outer plates overlap the internal hyperlinks and open up the pins. This system is also identified as a heterochain. This variety of chain is a lot more frequent than conventional roller chains. If you are not sure which type of bushingless roller chain to decide on, you may require to acquire an added pair of interior chainplates.
Linerless roller chains could also include chain guides. In a bushingless roller chain, the outer and internal hyperlink plates conform to the surfaces of the guidebook rails. Hence, the large area of make contact with amongst the chain and the guide rail is eliminated, the friction decline is reduced, and the electricity transmission effectiveness is enhanced. These properties make bushless roller chains far more effective and sturdy than classic roller chains. It really is also significantly less noisy. If you are searching for a chain with a reduce noise level, a bushingless roller chain may be the appropriate option for you.